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FACILITIES

Over the years, we have continued installing additional advanced CD manufacturing lines to cater for the growing demand for CD products by the Malaysian population.Recently our policy of quality, service and trust and year of CD replication excellence has been recognized. With the achievement of being awarded the ISO 9002 status, assurance of a reliable CD replication specialist is evident in your choice for CD service.

Replication Machine

ISO9002  

Our replication lines currently have the capability of producing various product lines such as Audio-CD, CD-ROM and Video-CDs. Our plant can provide a full solution to your CD requirement from pre-mastering, glass mastering, replication, printing right up to packing.

Whether you are involved in CD-ROM, Audio or Video CD, your choice for a CD plant is made easy with just provide to us of your master and material and ina nick of time, you will receive your finished product - all produce in-house, fully QC and packaged uniquely to your specific instruction.
Currently, our group has an annual capacity of more than 36 million discs and printing capability has increased from a 2 colors silk-screen print to current status of 5 colors silk-screen and 4 colors offset print capacity. We also exploring possibilities of setting up more facilities in the region to shorten distribution time in its continuous effort to better service to our customer.

Premastering or encording id the most crucial stage in compact disc production. The process ensures that the quality of the final product is as same as that of the master. Attention to details allows the Group to meet the stringent and high standard of leading companies in the industry.

24bit Pre-Mastering

The mastering process involves the laser beam recorder optical bench which has stationary lens mountings and simple optical path. The design and innovation of OMP system contributes significantly to the process's overall stability and efficiency.  

OMP System Mastering

During the injection moulding process, information is injected onto a plastic disc. To replicate the discs, stampers are fitted into the injection-moulding machine within the replication line for pressing.

Injection Moulding

A thin layer of finish such as lacquer covers the surface of the disc to protect it. The lacquer also allows printing on the plastic disc to be carried out effectively and efficiently.

Lacquering

 

The choice of silk-screen and offset printing is available. Depending on design requirement, the offset printing machine can print multi-color pictures to give the disc an attractive cosmetic finish.

Silk-Screen and Offset Printing

A fully automatic packing machine packs the final products into jewel boxer. The shrink and cellophane-wrapping capabilities of the machine adds to the product's image and minimizes manual labour.  

Packaging

 

We take takes credit of being the first company in Malaysia to replicate a number of locally produced CD-ROM. We also has installed a fully automated packing machine to cope with the increased capacity output from the replication lines.

 


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